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Zirconium is a phosphate-free process with no regulated heavy metals. It is specially formulated for use in the treatment of steel, zinc and aluminum surfaces. It is designed to help reduce energy costs by providing a very effective conversion coating that can be applied at temperatures ranging from 70°F to 110°F. Because the process is phosphate free, sludge is reduced to the minimum while waste treatment costs and other effluent issues are greatly diminished. The process provides a microcrystalline surface in the nanometer (10 -9m) range and this in a very short contact time of 15 to 30 seconds. Conventional iron phosphate coatings are usually in the micrometer (10 -6m) range and it requires at least a 45 to 60 seconds contact time. The “nanocrystals” formed with zirconium increases the surface area of the substrate thus enhancing paint adhesion, corrosion protection and consequently salt-spray results.
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